Industrial Automation – Frequently Asked Questions
Industrial automation involves the use of control systems, such as computers, PLC’s (Programmable Logic Controllers), robots and information technology for handling different processes and machinery in an industry to replace a human being. It is the second step beyond mechanization in the scope of industrialization.
SCADA (Supervisory Control and Data Acquisition) systems are crucial for industrial automation as they provide a top-level view and control over large industrial processes. SCADA systems collect real-time data from remote locations and a variety of platforms, enabling operators to monitor and control industrial processes.
HMI (Human-Machine Interface) provides a graphical interface between the human operators and the automation system, allowing for efficient control and monitoring of the industrial processes. It simplifies the interaction, making it easier to interpret and manage complex operations.
Yes, PLC’s are highly customizable, they can be programmed to meet specific operational requirements of different manufacturing sectors, providing a versatile solution for automating complex processes.
Servo applications offer precise control over the motion and position of machines. This is essential in automation for tasks requiring high precision, such as robotic arms in assembly lines or CNC machines in manufacturing.
Robotics enhance efficiency, precision, and safety in industrial automation. They can perform repetitive, high-precision tasks without fatigue, reducing human error and increasing production rates while also improving workplace safety by taking over dangerous tasks. Robots can operate 24/7, don’t need sleep or meal breaks and can work in the dark.
Automated label printing systems can be integrated into production lines to streamline the packaging process. Bar codes can be printed on just about any surface and labels can include RFID (Radio Frequency Identification) tags. Both items allow for tracking of components or products throughout the manufacturing process and out into the real world.
This involves collecting and analysing data on machine downtime to identify patterns, causes, and potential improvements. It’s crucial for optimizing machine uptime, increasing efficiency, and reducing maintenance costs in an automated production environment.
Yes, systems integration is a key part of our services. We can integrate diverse systems from multiple manufacturers, ensuring they work cohesively. This includes linking software and hardware from different sources to create a unified automation system.
Our project management process begins with understanding the client’s needs, followed by initial concept development. We then proceed with detailed design and drafting, partner collaboration for sophisticated automation solutions, and oversee the installation and commissioning. Our aim is to deliver a complete engineered solution that not only meets but exceeds client expectations, ensuring smooth operation and integration into their existing processes.